Chicken Bone and Meat Separator | Meat Bone Separator Machine
Parameters
| Product | Bone and meat separator |
| Model | FS-300/FS-500/FS-1000/FS-2000 |
| Power (kW) | According to the specific parameter table |
| Rated voltage (V) | 380/50Hz |
| Meat yield | 70% |
| Efficiency (kg/H) | 300-3000 |
| Machine weight (Kg) | According to the specific parameter table |
| Dimensions of the host (mm) | According to the specific parameter table |
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Chicken bone and meat separator is a high-efficiency meat processing machine designed to extract residual meat from chicken bones, with a processing capacity of 300–3000 kg/h and a meat recovery rate of 70%-80%. Made of imported high-quality stainless steel, the machine operates smoothly, with low noise, easy operation, convenient cleaning, and long-lasting durability. This machine is an essential equipment for meat processing plants, poultry farms, and large restaurants looking to maximize raw material utilization and reduce production costs.
What is a Chicken Bone and Meat Separator?
A chicken bone and meat separator is a specialized meat processing machine that efficiently extracts residual meat from chicken bones and other poultry carcasses. It uses mechanical extrusion and mesh filtration to separate meat from bones, producing high-quality meat paste that can be used in various food products. This machine is designed to maximize meat recovery while minimizing waste, making it an cost-effective solution for meat processors.
Application of Chicken Meat and Bone Separator
The chicken bone and meat separator processes chicken skeletons to obtain meat puree and bone residue. The meat puree can be used to make meat patties, meatballs, sausages, and other meat products. The nutrient-rich bone residue can be further processed into bone meal or animal feed. This machine is widely used in food processing plants, poultry farms, large restaurants, and other food production facilities.
Raw Materials
The machine is widely used for processing poultry and livestock bones, including:
- Chicken frames and whole chickens
- Chicken necks and chicken leg cartilage
- Triangular bones and chicken wishbones
- Duck frames and goose frames
- Rabbit frames and fish bones
- Cattle bones and sheep bones
Core Functions of the Chicken Meat and Bone Separator
- Efficient meat-bone separation: Rapidly separates meat from poultry and other animal bones while preserving meat integrity.
- Special part processing: Handles whole chicken, necks, drumsticks, cartilage, and other parts with precise and uniform separation.
- Versatile meat paste applications: Produces minced meat suitable for sausages, hams, meatballs, fish balls, and patties.
- Bone residue utilization: Bone residue can be used for chondroitin extraction, soup bases, bone meal, or animal feed.
- Fruit and vegetable processing: Separates pulp from pits of dates, winter melon, and other produce, yielding puree for food and pharmaceutical use.
- Enhanced product quality: Meat paste filling increases yield, texture, and elasticity while reducing production costs.
- High efficiency and resource saving: Maximizes raw material utilization and minimizes waste.
- Flexible operation: Easy to operate and suitable for continuous industrial production.
What Is the Working Principle of the Meat Bone Separator Machine?
- The chicken bone and meat separator operates on the principle of mechanical extrusion and mesh filtration.
- Poultry or livestock bones are fed into the machine, where a screw press or piston mechanism extracts the residual meat.
- The meat puree passes through a mesh and is collected for further processing.
- Bones and residues are separated and discharged from the machine.
- This process ensures high meat recovery, clean meat paste, and allows the bone residue to be further processed into bone meal or animal feed.
Chicken Deboning Machine Parameters
| Model | Voltage (V) | Power (kW) | Dimensions (mm) | Weight (kg) | Output (kg/h) |
|---|---|---|---|---|---|
| FS-300 | 380 | 7.5 | 1400×650×980 | 400 | 300–500 |
| FS-500 | 380 | 6.5–8 | 1500×660×980 | 600 | 600–800 |
| FS-1000 | 380 | 13–16 | 2100×780×1430 | 1100 | 1000–1500 |
| FS-2000 | 380 | 18.5–22 | 2300×980×1530 | 1600 | 2000–3000 |
The bone-in meat separator is suitable for most poultry carcasses and works best with material temperatures between -6 °C and -2 °C. It can also process fresh meat. Both the power voltage and plug type of this machine can be customized to meet specific customer requirements.
Advantages of Chicken Deboning Machine
High-Strength Material
Made of imported high-quality stainless steel, corrosion- and wear-resistant, meeting food safety standards, with a service life of over 10 years.
Optimized Structure
Scientifically designed layout ensures long-lasting key components and reduces maintenance costs by 20%.
Efficient Meat-Bone Separation
Precise separation suitable for various poultry and animal bones, with output ranging from 300–3000 kg/h.
User-Friendly Operation
Easy to operate, runs smoothly with noise below 70 dB, enabling continuous industrial production.
Easy Cleaning and Maintenance
Modular design allows quick disassembly and cleaning, reducing downtime by 30% and improving productivity.
Balanced Power and Efficiency
Optimized power configuration lowers energy consumption by 15% while maintaining high-speed operation.
Multiple Model Adaptability
Available in FLJ-300, FLJ-500, FLJ-1000, and FLJ-2000 to meet various production capacity requirements.
Mature and Reliable Technology
Core patented technology ensures stable operation with a failure rate below 2%.
Why Choose Taizy Chicken Bone and Meat Separator?
Comprehensive After-Sales Support
- One-year full-machine warranty, lifetime maintenance, detailed installation manuals, remote technical guidance, and on-site engineer support for installation, commissioning, and training ensure stable operation.
International Certifications, Reliable Quality
- Certified by ISO9001, CE, SGS, and TUV, with the entire machine made of imported high-quality stainless steel for durability, easy cleaning, and guaranteed food safety.
Patented Technology, Leading Performance
- Equipped with multiple national patents (e.g., ZL201620743124.3, ZL201720325847.5), delivering high separation efficiency and superior minced meat yield and quality compared to similar machines.
Stable Operation, User-Friendly
- Low noise, smooth operation, and easy maintenance significantly reduce downtime and enhance production efficiency.
Multiple Models to Meet Different Capacities
- Available in FLJ-300, FLJ-500, FLJ-1000, and FLJ-2000, covering 300–3000 kg/h, suitable for small workshops to large-scale factories, with optimized power configuration for efficiency and energy saving.
Maximized Raw Material Utilization, Enhanced Profitability
- Efficiently processes meat and bones as well as fruits like dates and winter melon; minced meat can be used for sausages, hams, meatballs, etc., while bone residue can be used for chondroitin extraction or animal feed, improving economic value.
Related Product Recommendations
In addition to high-efficiency meat and bone separators, Taizy provides a complete range of food processing solutions to help your production line achieve efficient, safe, and sustainable operations:
- Frozen Meat Grinder: Processes frozen meat blocks at -18°C directly without thawing, offering high efficiency and energy savings as an ideal pre-processing solution for meat products. This machine works perfectly with the chicken bone and meat separator to create a complete processing line.
- High-Speed Chopper/Emulsifier: Uses high-speed chopping blades to finely emulsify meat paste, improving product elasticity, tenderness, and yield; widely applied in sausages, luncheon meat, and other premium meat products.
- Sausage Filler: Precisely controls filling volume and speed, compatible with various casing sizes, ensuring uniform product shape and consistent texture.
- Vacuum Packaging Machine: Maintains a vacuum environment to inhibit bacterial growth, extend shelf life, and preserve product color and flavor. This machine is essential for packaging the final products made from the separated meat paste.
- Meatball Making Machine: Transforms the separated meat paste into uniform, delicious meatballs with consistent size and shape.
All equipment can seamlessly integrate with the meat and bone separator, forming a complete production line from raw material processing to finished product packaging, optimizing workflow, reducing overall costs, and enhancing product quality and market competitiveness. The chicken bone and meat separator is a valuable investment for any meat processing business looking to improve efficiency and profitability.
